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Smart algorithms in production planning: Flexible planning for the shop floor

In collaboration with Industrie Informatik GmbH, RISC Software GmbH developed a comprehensive planning solution for production planning. The result is an integrated system encompassing self-adaptive planning, automatic configuration, and seamless integration of predictive models. This approach enables optimal outcomes across a wide range of conditions through customized manufacturing processes.

The Client: Industrie Informatik GmbH

Since 1991, Industrie Informatik GmbH has been supporting manufacturing companies as an MES provider in optimizing their production processes. Depending on the type of manufacturing, a variety of constraints, requirements, and problem scales must be considered. The flexible configuration of the MES software allows companies’ individual processes to be precisely modeled. Based on this, automatic production planning can then be initiated and managed.

The Challenge: Flexible Algorithms for Optimized Production Planning

The multitude of complex constraints combined with practical problem sizes presents a significant challenge. To ensure optimal planning for each client, the system must automatically adapt to their specific situation. Since every company pursues different goals, these must be aligned to create a coherent overall plan. In addition, manual inputs from users must be incorporated into the planning.

The Solution: Modern Algorithms, Automatic Configuration, and Integration of Predictive Models

The project resulted in a holistic solution in which modern scientific methods, including AI and reinforcement learning approaches, were specifically expanded to make them usable for practical problems. The complex configuration and customization to each manufacturing company is significantly simplified through automated optimization of planning parameters (hyperparameter optimization). Predictive models can also be integrated directly into the planning process—models that are continuously trained using real-time data generated during production.

“Through our collaboration with RISC Software GmbH, we were able to transform the latest scientific insights into real-world applications and successfully integrate them into our MES cronetwork. This has taken our customers’ detailed planning to an impressive new level.”

Bernhard Falkner, CTO Industrie Informatik GmbH
Bernhard Falkner,  CTO Industrie Informatik GmbH

The Benefit: Better Solutions for Customers

The developed solution takes planning capabilities to the next level with the following features:

  • Consideration of a wide range of constraints
  • Optimal resolution of practically relevant problem sizes
  • Automatic adaptation to the specific planning situation
  • Integration of predictive models into the planning process
  • Automatic configuration through automated optimization of planning parameters (hyperparameter optimization)

 Thanks to defined interfaces, additional features can be easily integrated.

Project Partners

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Project Details

  • Project Short Title: OMES 4 Smart Factory
  • Full Project Title: Tailored Optimization Solutions Revolutionizing Production Planning
  • Funding Call: FFG Basic Program
  • Project Partners:
    • Industrie Informatik GmbH
    • Johannes Kepler University Linz, Institute for Production and Logistics Management
  • Project Duration: 07/2022–07/2023 

Contact









    Project Lead

    Dr. Michael Bögl

    Mathematical Optimization Specialist